TDM850 : Periodic Maintenance


From the Workshop Manual.
Break-in Interval Engine and misc Check or Maintenance job
6,000 km (4,000 mi)
or 6 months
Engine oil • Replace.
12,000 km (8,000 mi)
or 12 months
Engine oil filter element • Replace.
6,000 km (4,000 mi)
or 6 months
Cooling system (*) • Check coolant leakage.
• Repair if necessary.
24,000 km (16,000 mi)
or 24 months
Cooling system (*) • Replace coolant.
6,000 km (4,000 mi)
or 6 months
Fuel line (*) • Check fuel hose and vacuum pipe for cracks
or damage.
• Replace if necessary.
6,000 km (4,000 mi)
or 6 months
Carburetor (*) • Check idle speed/synchronization/starter operation.
• Adjust if necessary.
6,000 km (4,000 mi)
or 6 months
Spark plugs • Check condition.
• Clean and regap.
• Replace if necessary.
6,000 km (4,000 mi)
or 6 months
Clutch • Check operation.
• Adjust if necessary.
6,000 km (4,000 mi)
or 6 months
Air filter • Clean.
• Replace if necessary.
12,000 km (8,000 mi)
or 12 months
Fuel filter (*) (1) • Check condition.
• Replace if necessary.
42,000 km (28,000 mi) Valves (*) • Check valve clearance.
• Adjust if necessary.

Break-in Interval Chassis Check or Maintenance job
500 km / after washing Drive chain • Check chain slack/alignment.
• Adjust if necessary.
• Clean and lube.
6,000 km (4,000 mi)
or 6 months
Brake (*) • Check operation, fluid level and vehicle for fluid leakage.
• Correct accordingly.
• Replace brake pads if necessary.
6,000 km (4,000 mi)
or 6 months
Tires (*) • Check tread depth and for damage
• Replace if necessary.
• Check air pressure and Correct if necessary.
6,000 km (4,000 mi)
or 6 months
Wheels (*) • Check balance/damage/runout.
• Replace if necessary.
6,000 km (4,000 mi)
or 6 months
Wheel bearings (*) • Check bearing assembly for looseness/damage.
• Replace if damaged.
6,000 km (4,000 mi)
or 6 months
Front fork (*) • Check operation / oil leakage.
• Repair if necessary.
6,000 km (4,000 mi)
or 6 months
Rear shock absorber (*) • Check operation / oil leakage.
• Repair if necessary.
6,000 km (4,000 mi)
or 6 months
Rear shock absorber pivoting point (*) (1) • Check operation.
24,000 km (16,000 mi)
or 24 months
Rear shock absorber pivoting point (*) (1) • Moderately repack (Molybdenum grease).
6,000 km (4,000 mi)
or 6 months
Fittings/Fasteners (*) • Check all chassis fittings and fasteners.
• Correct if necessary.
6,000 km (4,000 mi)
or 6 months
Side stand (*) • Check operation.
• Repair if necessary.
12,000 km (8,000 mi)
or 12 months
Swing arm pivot (*) • Check swingarm assembly for looseness.
• Correct if necessary.
24,000 km (16,000 mi)
or 24 months
Swing arm pivot (*) • Moderately repack (Molybdenum grease).
12,000 km (8,000 mi)
or 12 months
Steering bearings (*) • Check bearing assembly for looseness.
• Correct if necessary.
24,000 km (16,000 mi)
or 24 months
Steering bearings (*) • Moderately repack (Lithium grease).

Break-in Interval Wiring Check or Maintenance job
6,000 km (4,000 mi)
or 6 months
Side stand switch (*) • Check operation.
• Replace if necessary.

Yamaha's notes

• (1) TDM850 (4TX) 1999 and after.
• (*) It is recommended that these items be serviced by a Yamaha dealer.
• Periodic maintenance interval should be 10,000 km or 20.000km (6,000 mi or 12.000mi) for 2001' TDM850.
• Break-in maintenance should be done at 1000 km (600 mi).
• The air filter needs more frequent service if you are riding in unusually wet
or dusty areas.

Brake fluid replacement

1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check the brake fluid level and add the fluid as required.
2. On the inner parts of the master cylinder and caliper cylinder, replace the oil seals every two years.
3. Replace the brake hoses every four years, or if cracked or damaged.
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